{"id":20362,"date":"2025-03-07T19:32:52","date_gmt":"2025-03-07T19:32:52","guid":{"rendered":"https:\/\/plgconsulting.com\/?p=20362"},"modified":"2025-03-07T19:33:00","modified_gmt":"2025-03-07T19:33:00","slug":"global-fortune-200-firm-reduces-labor-by-78-through-warehouse-automation","status":"publish","type":"post","link":"https:\/\/plgconsulting.com\/global-fortune-200-firm-reduces-labor-by-78-through-warehouse-automation\/","title":{"rendered":"Global Fortune 200 Firm Reduces Labor by 78% Through Warehouse Automation"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"20362\" class=\"elementor elementor-20362\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-523887e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"523887e\" data-element_type=\"section\">\r\n\t\t\r\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\r\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-ce9546c\" data-id=\"ce9546c\" data-element_type=\"column\">\r\n\t\t\t\t\t<div class=\"elementor-widget-wrap\">\r\n\t\t\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-f123610\" data-id=\"f123610\" data-element_type=\"column\">\r\n\t\t\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\r\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3260fa53 elementor-widget elementor-widget-text-editor\" data-id=\"3260fa53\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>A $20B+ global Fortune 200 company needed to exit a complex warehouse and consolidate it with two other facilities to reduce overhead costs with a centralized operation. The task included relocating outdated carousels for the small parcel operation. The new facility must support a 10% YoY growth and reduce costs.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c5eb11 elementor-widget elementor-widget-heading\" data-id=\"7c5eb11\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Services Provided<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ceec855 elementor-widget elementor-widget-text-editor\" data-id=\"ceec855\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-size: 10.5pt;line-height: 115%;font-family: Montserrat\">Working collaboratively with the client, the team:\u00a0<\/span><\/p><ol><li><span style=\"color: var(--porto-body-color);letter-spacing: var(--porto-body-ls,0)\">Determined via supplier assessment that the current equipment would not survive the move.<\/span><\/li><li>Identified a solution to increase significantly storage density, maximizing utilization of cubic footage.<\/li><li>Improved paper-based transactional activity inside the Pick\/Pack\/Ship operation.<\/li><li>Reduced non-value add (NVA) activities mostly related to internal logistics and paper filling\/capture.<\/li><li>Reduced cost of poor quality (COPQ) from Customers<\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-047f9b9 elementor-widget elementor-widget-heading\" data-id=\"047f9b9\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Results<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-073c4d7 elementor-widget elementor-widget-text-editor\" data-id=\"073c4d7\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"whitespace-pre-wrap\"><span style=\"font-size: 10.5pt;font-family: Montserrat;color: white\"><span style=\"color: #000000\">The client implemented an automated storage retrieval system solution, the first of its kind for the EMEA business, including integration of the first Auto-Bagging system for weighted counting of very small widgets.<\/span><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-26e573b elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"26e573b\" data-element_type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Elimination of 37 manual paper-based transactions with systematical e-transactions in microseconds.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Reduction of labor from 18 to four FTEs for picking and put-away operations.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Optimization of square footage from 25K to 5K maximizing cubic-footage.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Reduction of COPQ with usage of images of items to be retrieved and decanted.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-4d08625\" data-id=\"4d08625\" data-element_type=\"column\">\r\n\t\t\t\t\t<div class=\"elementor-widget-wrap\">\r\n\t\t\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/section>\r\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>A $20B+ global Fortune 200 company needed to exit a complex warehouse and consolidate it with two other facilities to reduce overhead costs with a centralized operation. The task included relocating outdated carousels for the small parcel operation. The new facility must support a 10% YoY growth and reduce costs. Services Provided Working collaboratively with [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":20364,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"mc4wp_mailchimp_campaign":[],"footnotes":""},"categories":[37],"tags":[248,245,244,247],"class_list":["post-20362","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study","tag-asr-system","tag-automation","tag-facility-automation","tag-warehouse-automation"],"acf":[],"featured_image_src":{"landsacpe":["https:\/\/plgconsulting.com\/wp-content\/uploads\/2025\/03\/ASR-retrieval-system-e1741375142798-1140x445.png",1140,445,true],"list":["https:\/\/plgconsulting.com\/wp-content\/uploads\/2025\/03\/ASR-retrieval-system-e1741375142798-463x348.png",463,348,true],"medium":["https:\/\/plgconsulting.com\/wp-content\/uploads\/2025\/03\/ASR-retrieval-system-e1741375142798-300x115.png",300,115,true],"full":["https:\/\/plgconsulting.com\/wp-content\/uploads\/2025\/03\/ASR-retrieval-system-e1741375142798.png",2267,869,false]},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - 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