{"id":10907,"date":"2022-04-25T14:16:37","date_gmt":"2022-04-25T14:16:37","guid":{"rendered":"https:\/\/plgconsulting.com\/?page_id=10907"},"modified":"2022-07-15T17:45:22","modified_gmt":"2022-07-15T17:45:22","slug":"case-studies","status":"publish","type":"page","link":"https:\/\/plgconsulting.com\/resources\/case-studies\/","title":{"rendered":"Case Studies"},"content":{"rendered":"\t\t
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<\/i>March 7, 2025<\/span><\/div>
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Global Manufacturer Realizes $80M in Productivity Gains Through Process Improvement<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-03-07T20:44:23+00:00<\/span>

An over $20B global company that does light manufacturing and value-added processes struggled to meet the cost as a percentage of sales. Many of the processes were suboptimized and treated as if they were unique. The employees did not feel empowered to offer suggestions or have the appropriate skill set.\t\t\n\t\t\t\t\tServices...<\/p>\t\t\t\t\t\t\t

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<\/i>March 7, 2025<\/span><\/div>
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Medical Device Manufacturer Achieves US-Based Production at Near-China Costs<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-03-07T20:22:37+00:00<\/span>

A ~$10B global business unit for a Fortune 500 company producing and selling productivity and protective equipment struggled to implement a cost-viable assembly line in the United States (per Customer request) for the medical industry. The processes for manufacturing pressure sensors in the US vs. emerging regions were too disparate,...<\/p>\t\t\t\t\t\t\t

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Industrial Distributor Cuts Energy Costs by 75% Through Facility Digitization<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-03-07T19:54:36+00:00<\/span>

A $20B+ global business that does light manufacturing and distribution needed to identify a way to reduce costs through digitization of multiple sites. One opportunity is in the utility space, specifically lighting and lighting control.\u00a0\t\t\n\t\t\t\t\tServices Provided\t\t\t\t\n\t\tWorking collaboratively with the client, the team:\u00a0Replaced old lighting with LED lightingImplemented a mesh network...<\/p>\t\t\t\t\t\t\t

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Global Fortune 200 Firm Reduces Labor by 78% Through Warehouse Automation<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-03-07T19:33:00+00:00<\/span>

A $20B+ global Fortune 200 company needed to exit a complex warehouse and consolidate it with two other facilities to reduce overhead costs with a centralized operation. The task included relocating outdated carousels for the small parcel operation. The new facility must support a 10% YoY growth and reduce costs.\t\t\n\t\t\t\t\tServices...<\/p>\t\t\t\t\t\t\t

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Distribution Company Achieves 50% Annual Savings Through Supply Chain Optimization<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-03-07T19:09:49+00:00<\/span>

A ~$22B global business providing wire spools cut to size for multiple industries saw a spike in demand in a region. Demand exceeded capacity, creating inventory space issues and cost constraints.\t\t\n\t\t\t\t\tServices Provided\t\t\t\t\n\t\tWorking collaboratively with the client, the team:\u00a0Analyzed the supply chain network and identified the best solution to meet customer...<\/p>\t\t\t\t\t\t\t

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Fortune 200 Manufacturer Achieves 400% Efficiency Gain Through Automation Consulting<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-03-07T18:56:53+00:00<\/span>

A ~$10B global business unit for a Fortune 200 company producing and selling productivity and protective equipment was unable to meet demand (backlog up 750%, mostly in North America) during COVID-19. The processes for manufacturing masks were very manual and costly. Hiring new operators was difficult, with a high turnover.\t\t\n\t\t\t\t\tServices...<\/p>\t\t\t\t\t\t\t

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Rail Transload Market Strategy: Investment Opportunity Assessment for Global Industrial Leader<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-01-15T18:33:18+00:00<\/span>

A global industrial conglomerate with companies that supply the rail industry needed to evaluate opportunities to enter the US rail transload space. Before pursuing potential investments, the client required a thorough understanding of the market dynamics, key players, and customer requirements to make informed strategic decisions.PLG Consulting conducted a comprehensive...<\/p>\t\t\t\t\t\t\t

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Optimizing Railcar Planning Through Strategic Market Analysis: How a Global Manufacturer Forecasted Future Demand<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-01-28T19:03:26+00:00<\/span>

A global railcar manufacturer and lessor needed its leadership and sales team to assess demand for all railcar types continuously. Therefore, it engaged PLG to help quantify how changes in the market for renewable fuels and energy transition minerals used to produce electric vehicles would drive future railcar demand.PLG Consulting...<\/p>\t\t\t\t\t\t\t

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Rail Mode Conversion Analysis for a Leading Specialty Chemicals Producer<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2025-01-14T17:37:06+00:00<\/span>

A\u00a0specialty chemicals producer sought expert guidance on converting outbound\u00a0deliveries from dry van truckload to dry bulk truck\/rail via transload. They\u00a0needed a comprehensive evaluation of the logistics operations and financial\u00a0viability of this conversion, including an assessment of product handling,\u00a0facility costs, transportation costs, and capital investment requirements. The\u00a0project was used to determine...<\/p>\t\t\t\t\t\t\t

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Terminal Development Strategy: Strategic Market Expansion Analysis<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2024-12-04T17:17:44+00:00<\/span>

A leading terminal market\u00a0operator with extensive experience in rail terminal development and operationsidentified an opportunity to expand their portfolio through new terminal\u00a0development at a strategic coastal location. The client needed a comprehensive\u00a0assessment of various commodity opportunities to determine the optimal use of\u00a0their potential terminal properties. This strategic evaluation would help...<\/p>\t\t\t\t\t\t\t

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Private Equity Success: Evaluating a Logistics Service Provider for Strategic Investment<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2024-11-08T16:50:06+00:00<\/span>

A leading private equity firm needed to evaluate a potential investment in a specialized logistics services provider that operates within chemical plants and oil refineries. Before bidding, the client needed to understand detailed aspects of the business that were largely opaque because they occur within the confines of the industrial...<\/p>\t\t\t\t\t\t\t

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Rail Infrastructure Expansion for a Leading Electric Vehicle Manufacturer: Lithium Processing Engineering and Design<\/a><\/h4>\r\n\t\t\tPLG Consulting<\/a><\/span><\/span>2024-10-04T16:26:22+00:00<\/span>

A leading electric vehicle manufacturer sought to expand its\u00a0lithium processing capabilities to meet the growing demand for battery\u00a0components. To this end, the company was developing rail infrastructure at its\u00a0new lithium processing facility. The goal was to design an efficient track\u00a0layout to handle inbound raw materials and outbound finished products while\u00a0optimizing...<\/p>\t\t\t\t\t\t\t

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    <\/div>\n\n<\/div>\n<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/section>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/section>\r\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

    February 25, 2022 North American leader in paper and paperboard recycling optimizes rail logistics via business strategy in volatile market PLG Consulting2022-05-13T17:42:06+00:00 A leader in paper and paperboard recycling, with production plants in Canada and 80+ destinations throughout North America, was looking for rail commercial market expertise to help them maximize the outcome of their […]<\/p>\n","protected":false},"author":1,"featured_media":13108,"parent":10379,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-plg.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-10907","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nCase Studies | PLG Consulting<\/title>\n<meta name=\"description\" content=\"Download PLG Consulting\u2019s case studies where we share research on what works when optimizing the logistics and supply chain of some of the world\u2019s most innovative companies.\" 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